Fused Deposition Modeling (FDM) in Industrial Manufacturing: Challenges, Economic Aspects, and Prospects
DOI:
https://doi.org/10.62480/tjet.2025.vol42.pp20-23Keywords:
Fused Deposition Modeling, 3D Printing, Thermoplastic MaterialsAbstract
Fused Deposition Modeling (FDM) has gained significant popularity in industrial manufacturing due to its cost-effectiveness, material diversity, and ease of implementation. Unlike other additive manufacturing technologies, FDM enables the creation of complex geometric shapes using various thermoplastic materials, including PLA, PETG, ABS, and advanced composites. This paper examines the industrial applications of FDM, focusing on the physical and chemical properties of these materials, the technical challenges associated with FDM, and the economic feasibility of implementing this technology in mass production. The FDM process operates by extruding thermoplastic filaments layer by layer, forming a solid structure. The final part’s properties depend on factors such as material composition, extrusion temperature, layer adhesion, and print speed. For example, PLA is widely used due to its biodegradability and ease of printing but lacks sufficient mechanical strength for industrial applications. PETG offers better impact resistance and chemical durability, making it suitable for functional parts exposed to environmental stress. ABS is known for its high strength and heat resistance, making it a common choice in the automotive and consumer electronics industries. More advanced materials, such as carbon fiber and polyamide composites, further enhance mechanical properties while reducing weight, making them ideal for aerospace and load-bearing structures
References
Gibson, I., Rosen, D. W., & Stucker, B. (2015). Additive Manufacturing Technologies: 3D Printing,
Rapid Prototyping, and Direct Digital Manufacturing. Springer. https://doi.org/10.1007/978-3-319-
-3
Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T. Q., & Hui, D. (2018). "Additive manufacturing
(3D printing): A review of materials, methods, applications and challenges." Composites Part B:
Engineering, 143, 172-196. https://doi.org/10.1016/j.compositesb.2018.02.012
ASTM International. (2021). "Standard Terminology for Additive Manufacturing Technologies
(ASTM F2792-12a)." ASTM Standards. https://www.astm.org/f2792-12a.html
Crump, S. S. (1992). "Apparatus and method for creating three-dimensional objects." U.S. Patent No.
,121,329. https://patents.google.com/patent/US5121329A/en
Bikas, H., Stavropoulos, P., & Chryssolouris, G. (2016). "Additive manufacturing methods and
modeling approaches: a critical review." The International Journal of Advanced Manufacturing
Technology, 83(1-4), 389-405. https://doi.org/10.1007/s00170-015-7576-2
Turner, B. N., Strong, R., & Gold, S. A. (2014). "A review of melt extrusion additive manufacturing
processes: I. Process design and modeling." Rapid Prototyping Journal, 20(3), 192-204.
https://doi.org/10.1108/RPJ-01-2013-0012
Ligon, S. C., Liska, R., Stampfl, J., Gurr, M., & Mülhaupt, R. (2017). "Polymers for 3D printing and
customized additive manufacturing." Chemical Reviews, 117(15), 10212-10290.
Downloads
Published
Issue
Section
License
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
User Rights
Under the Creative Commons Attribution-NonCommercial 4.0 International (CC-BY-NC), the author (s) and users are free to share (copy, distribute and transmit the contribution).
Rights of Authors
Authors retain the following rights:
1. Copyright and other proprietary rights relating to the article, such as patent rights,
2. the right to use the substance of the article in future works, including lectures and books,
3. the right to reproduce the article for own purposes, provided the copies are not offered for sale,
4. the right to self-archive the article.
